ServiceJunior Test Kit
for safe, precision testing and calibration of pressure measuring devices and pressure switches

ServiceJunior Test Kit PDF Catalog

ServiceJunior Test Kit

The Service Junior Test Kit is suitable for testing a large variety of
pressure gauges.

Industrial and mobile hydraulics The ServiceJunior Test Kit makes workmanship. It is a meaningful
work intensively in the high-maintenance and service more addition to the comprehensive
pressure range. Pressure, as the comprehensive, flexible, and measurement technology by
most important measurement safer. The Test Kit is manageable, SensoControl and the Parker
unit, determines the function robust, and features high-quality product range.
and productivity of systems and
machines here.
Pressure transducers, sensors,
and pressure switches can
drift due to age, wear, or other
influences and consequently
lead to false measurement values
or switching points.

The ServiceJunior Test Kit offers
a practical and mobile testing
device to ensure the safety
and continuity of function and
production. Any manometers
and pressure sensors used can
be easily checked, pressure
switches set, and many more
devices tested besides. Reliable
and ready to use both inside and
outside.

The ServiceJunior Test Kit
to test and adjust:

.
Manometers
.
Pressure sensors
.
Pressure switches
.
Safety valves
.
Pneumatic version at -0.95–
.
Hydraulic version at 0–700 bar
.
No additional power supply
.
Comprehensive adapter kit
60 bar
A practical and complete set:
The Test Kit is safely stored in a
compact case. Easy to transport!


Fast on-site service

Presetting or adjustment of the pressure switch of a
compressor

Presetting or adjustment of a pressure switch of a
hydraulic power unit

Testing of manometers


The professional device for professionals:
Robust, manageable, and accurate
Easy and quick checks to avoid long production downtimes.
ServiceJunior
Storage container
with inlet and
outlet sleeve
Piston rod with
internal
Spring
handles
Pressure relief valve
Pump body
The Kit consists of a hand pump
to produce a defined control
pressure, and a very precise
ServiceJunior as a reference
device. Air, water and oil are used
as pressure media.
The test specimen is simply
connected to the hand pump.
The connecting hose and a
comprehensive set of adapters
are included in the scope of
delivery. The test pressure
required is produced by pumps
and set with precision by using
the fine adjustment valve. The
tried and tested ServiceJunior
serves as a both a reference
and a pressure display with
an accuracy of 0.1%. The test
specimen is controlled by
comparing the pressure display
with the measurement value
of the test specimen, and is
adjusted if necessary.
The mobile hydraulic type:
The ServiceJunior Test Kit up to 700 bar
The mobile pneumatic type:
The ServiceJunior Test Kit up to
60 bar
Fine adjustment valve
Pressure hose
connection
Storage container
lock with safety
valve
Pressure hose
Pump body
Pressure/
vacuum
switching valve
The professional device for professionals:
Robust, manageable, and accurate
Easy and quick checks to avoid long production downtimes.
ServiceJunior
Storage container
with inlet and
outlet sleeve
Piston rod with
internal
Spring
handles
Pressure relief valve
Pump body
The Kit consists of a hand pump
to produce a defined control
pressure, and a very precise
ServiceJunior as a reference
device. Air, water and oil are used
as pressure media.
The test specimen is simply
connected to the hand pump.
The connecting hose and a
comprehensive set of adapters
are included in the scope of
delivery. The test pressure
required is produced by pumps
and set with precision by using
the fine adjustment valve. The
tried and tested ServiceJunior
serves as a both a reference
and a pressure display with
an accuracy of 0.1%. The test
specimen is controlled by
comparing the pressure display
with the measurement value
of the test specimen, and is
adjusted if necessary.
The mobile hydraulic type:
The ServiceJunior Test Kit up to 700 bar
The mobile pneumatic type:
The ServiceJunior Test Kit up to
60 bar
Fine adjustment valve
Pressure hose
connection
Storage container
lock with safety
valve
Pressure hose
Pump body
Pressure/
vacuum
switching valve

Pressure Measurement

1. Connect the test specimen to the pressure
hose using a suitable adapter.
Versions

The SCJN test kit is available in two accuracy
references for two pressure ranges:

Type Pressure range
Accuracy
reference
SCHP-KIT-060-02-01 -0.95 ... 60 bar
0.1% of
measurement range
SCHP-KIT-060-03-01 -0.95 ... 60 bar
0.25% of
measurement range
SCHP-KIT-700-02-01 0 … 700 bar
0.1% of
measurement range
SCHP-KIT-700-03-01 0 … 700 bar
0.25% of
measurement range
Further pressure ranges available upon request.
SensoControl. is the brand
of diagnostics products by
Parker
2. Produce the test pressure by pressing the
handles together and set it with precision
by using the fine adjustment valve.
3. Compare the measurement value of the
test specimen with the reference value of
the ServiceJunior.

These data can be measured

Delivery program, accessories, certificate, and technical data

overview.

Delivery program
and accessories
Scope of delivery/Accessories/
Spare parts
SCHP-KIT-060-XX-01 SCHP-KIT-700-XX-01
Hand pump SCHP-060-01 SCHP-700-01
Reference SCJN-060-XX-N SCJN-700-XX-N
Device case SCC-400 SCC-410
Sealing kit, plastic flat gaskets, and
O-Rings
SCHP-SEALSET SCHP-SEALSET
Connecting hose 1 m SMA1/4MA-1/8M-1000BLCF SCA-SMA3-1000-1/4MA71
Spray bottle – SCHP-SPFL-01
Adapter kit
Stainless steel adapter G. for:
G 1/8”, G .”, G 3/8”, G .”, G . ED”,
G . ED”, NPT 1/8’’, NPT .’’,
NPT 3/8”, NPT .’’, M12x1.5,
M20x1.5, G 1/8 A, G . A
SCA-HP-KIT-01 SCA-HP-KIT-01
-not available
Safety guaranteed with
a Calibration Certificate
according to ISO 9001

DAkkS (German
Accreditation Body)
certificate available upon
request

Kalibrier-Zertifikat-Nr. Calibration Certificate no. 1336TC1 41652
Description: ServiceJunior Operating Range: 0...700 kein PSI
Model: SCJN-700-03 Accuracy: 0.25% max. FS
Serial no.: 1336TC1
Values of source at: 22.8 °C
Humidity: 31 % rH
atmospheric Pressure: 992 mbar
Reference 1: Hydraulic Dead-weight Typ 580
HX Ser. No. 26994 Certifikate Nr. DKD-K-05801/N548-00-11
Nominal pressure: 700 kein PSI
Curve deviation: 0.01 % of nominal pressure
Repeatability and hysteresis: 0.0 % of nominal pressure
Date: 13.01.2014 Processed by: Heinz-Hermann Junker
Filename: c:\Testergebnisse SCJN\LOG Sensordaten\WIKA
Anzahl der Seiten No. of pages
dieses Kalibrier-Zertifikats 2 of calibration certificate 2
Kalibrier-Zertifikat Calibration Certificate 2/2
Nominal
Referenz 1
Display
Actual Deviation Deviation
0.0 bar 0.0 bar 0.0 bar 0.00 % FS
20.0 bar 20.0 bar 0.0 bar 0.00 % FS
200.0 bar 199.9 bar -0.1 bar 0.01 % FS
350.0 bar 350.1 bar 0.1 bar 0.01 % FS
500.0 bar 500.0 bar 0.0 bar 0.00 % FS
600.0 bar 599.9 bar -0.1 bar 0.01 % FS
700.0 bar 700.1 bar 0.1 bar 0.0 1% FS
0.0 bar 0.0 bar 0.0 bar 0.00 % FS
0.15 bar
0.10 bar
0.05 bar
0.00 bar
-0.05 bar
-0.10 bar
-0.15 bar
Deviation
Nominal
0.0 bar 20.0 bar 200.0 bar 350.0 bar 500.0 bar 600.0 bar 700.0 bar
Zertifikat-Nr. Certificate no. 1336TC1 41652
Bezeichnung Messwertaufnehmer Description of probe SCJN-700-03
Messwertaufnehmer-Nr. Probe no. 1336TC1
Kalibrier-Zertifi kat Calibration Certifi cate 1/2
Hiermit best.tigen wir, dass das oben genannte Messsystem unter Beachtung eines
zertifizierten Qualit.tssicherungssystems nach DIN EN ISO 9001:2008 kalibriert wurde.
Die für die Kalibrierung verwendeten Messeinrichtungen werden regelm..ig kalibriert und
sind rückführbar auf die nationalen Normale der Physikalisch-Technischen Bundesanstalt
(PTB) Deutschlands oder auf andere nationale Normale. Wo keine nationalen Normale existie-
ren, entspricht das Messverfahren den derzeit gültigen technischen Regeln und Normen.
Die für diesen Vorgang angefertigte Dokumentation kann bei Bedarf eingesehen werden. Alle
erforderlichen Messdaten sind auf den nachfolgenden Seite(n) dieses Kalibrier-Zertifikates
aufgelistet.
We hereby confirm that the above mentioned measuring system was calibrated according to
DIN EN ISO 9001:2008, under the observation of a certified quality assurance system.
The measuring installations used for calibration are regularly calibrated and are based on the
national standards of the German Federal Physical and Technical Institute (PTB) or on other
national standards. Should no national standards exist, the measuring procedure corresponds
with the technical regulations and norms valid at the time of the measurement.
The documents established for this procedure are available for viewing. All the necessary
measured data can be found on the following page(s) of this calibration certificate.
Besondere Bemerkungen Special remarks
Kalibrierdatum Date of calibration Bearbeiter Processed by
13.01.2014 Heinz-Hermann Junker
Dieses Dokument wurde automatisch erstellt und ist ohne Unterschrift gültig.
This document was automatically generated and is valid without signature.
Anzahl der Seiten dieses Kalibrier-Zertifikats No. of pages of calibration certificate 2

Technical Characteristics

SCHP-KIT-060-xx-01 SCHP-KIT-700-xx-01
Hand pump with pressure hose
Pressure range -0.95 ... 60 bar 0 … 700 bar
Pressure medium Air Hydraulic fluid
(-10 … 60 °C, non-freezing)*
or demineralized water
(0 … 60 °C, non-freezing)
ServiceJunior connection G .’’ G .’’
Test specimen connection Pressure hose (1 m) with G .’’ union joint M16x2 or Pressure hose with G .’’
union joint
Dimensions without ServiceJunior 240 x 170 x 50 mm approx. 255 x 225 x 85 mm
Weight without ServiceJunior 1.1kg approx. 1.7 kg
Reference
Measuring range -1...60 bar 0 ... 700 bar
Overload pressure 120 bar 1,000 bar
Burst pressure 550 bar 2,000 bar
Accuracy (in % of measuring range) SCHP-KIT-060-02-01: 0.1 % ±1 digit,
SCHP-KIT-060-03-01: 0.25 % ±1 digit
SCHP-KIT-700-02-01: 0.1 % ±1 digit,
SCHP-KIT-700-03-01: 0.25 % ±1 digit
Sample Interval 10 ms 10 ms
Process connection G .’’ stainless steel, NBR seal G .’’ stainless steel, NBR seal
Display LC text display, 4.5 digits, 50 x 34 mm,
digit height 13.5 mm,
backlight,
units: bar, mbar, psi, kPa, Mpa, kg/cm2,
bar graph (drag indicator)
LC text display, 4.5 digits, 50 x 34 mm,
digit height 13.5 mm,
backlight,
units: bar, mbar, psi, kPa, Mpa, kg/cm2,
bar graph (drag indicator)
Functions Presentation of MIN and MAX values,
battery charge level display,
auto power off (disengageable),
zero (zero balance)
Presentation of MIN and MAX values,
battery charge level display,
auto power off (disengageable),
zero (zero balance)
Power Supply 2 x 1.5 V batteries (AA) 2 x 1.5 V batteries (AA)
Ambient temperature 0 ... 50 °C 0 ... 50 °C
Storage temperature -20 ... + 60 °C -20 ... + 60 °C
Rel. Humidity < 85 % < 85 %
IP rating IP 67 EN 60529 IP 67 EN 60529
Vibration IEC 60068-2-6/10 … 500 Hz, 5 g IEC 60068-2-6/10 … 500 Hz, 5 g
Shock load IEC 60068-2-29/25 g, 11 ms IEC 60068-2-29/25 g, 11 ms
Weight approx. 540 g approx. 540 g
*Observe the instructions in the data sheets of the hydraulic oil used


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